Now in 1 Min — Magnum Aluminum Body Production

At TESUP Global Inc., we believe that the future of renewable energy lies not only in advanced turbine designs but also in the ability to produce them faster, smarter, and more precisely than ever before. With our revolutionary Magnum aluminium mould system, we can now manufacture a complete turbine body in just one minute — a milestone achievement that sets a new speed record in the wind-energy industry.

Behind this extraordinary speed lies our state-of-the-art high-pressure aluminium injection process. In a matter of seconds, molten aluminium is forced into giant, precision-ground steel moulds at pressures reaching up to 2000 bar. This intense pressure drives the aluminium into every intricate cavity of the mould, eliminating air pockets and creating a part with exceptionally high density and strength. Because aluminium rapidly solidifies under pressure, the entire process — injection, cooling and demoulding — can be completed in one continuous minute.

Unlike traditional casting methods, which often result in surface imperfections and varying wall thicknesses, aluminium injection delivers turbine bodies with a flawless finish and micron-level dimensional accuracy. The finished parts are ultra-light, corrosion-resistant and able to withstand the extreme mechanical stresses experienced in turbulent winds and coastal environments.

This unparalleled production speed gives TESUP customers a strategic competitive advantage: turbine bodies can now be supplied on-demand, at scale, eliminating long lead times and allowing renewable energy projects to come online much faster. By producing locally and rapidly, we also help reduce storage requirements, logistics costs, and carbon emissions associated with transport.

Our Magnum aluminium bodies are made from aerospace-grade alloys, offering a unique combination of strength, flexibility and fatigue resistance. Regardless of whether you are developing an offshore site, servicing a coastal energy project or supplying small-scale private installations, TESUP’s aluminium-bodied turbines deliver consistent performance, year after year.

Key Benefits for TESUP Customers

• One-minute turbine body production for unmatched delivery speed
• High-pressure aluminium injection for superior density and strength
• Perfect mould replication for aerodynamic precision and smooth finish
• Lightweight, corrosion-resistant alloy for harsh coastal environments
• Scalable technology enabling on-demand manufacturing worldwide

Discover how Magnum production technology can accelerate your next project at https://tesup.com.

By TESUP Global Inc.