TESUP Atlas installation guide: cover with step illustrations and the assembled turbine

Putting up your TESUP Atlas should feel like building good flat-pack furniture: clear pictures, one step at a time, nothing left to guess. So we made a new installation guide that works exactly like that.

The new guide has 44 illustrated steps and a narrated video that walks you from the box to the first turn of the blades. Every step shows one action, the parts you need for it and the fitting bag they come in. The video is available in 23 languages, with subtitles, and the same steps play right on the Atlas product page.

The full guide, about five minutes. Below, the same steps as manual pages, chapter by chapter.

A page of the TESUP Atlas installation guide: the illustration on the left, the step text and the parts list on the right
One step, one action: the picture on the left, and on the right what to do, what you need and which fitting bag it is in.

1. Unboxing

The body arrives in a strong plywood box with rope handles. Inside you will find the output cables, the hand crank, a TESUP A4 notebook and the anchor bolts. The high and moderate wind blade sets share one carton, together with the shaft, both flanges (their collars already fitted) and fitting bag B. If you ordered the low wind blade set, it comes in its own carton with its own shaft, two flanges, connection bars and fitting bag C.

Manual pages for steps 2 to 5: opening the body box, the blade carton, the low wind carton and checking every part
Steps 2–5. Lay everything out and check it against the list before you start.

▶︎ Watch this chapter

2. Mounting

Choose a place whose surface can carry the load; the right foundation depends on your ground, and a structural engineer can advise. Set the turbine body in its final position and fix the base with the four anchor bolts from bag A. Do not fit any blades until the base is completely stable.

Manual pages for steps 6 to 9: choosing the place, placing the body, fixing the base with anchor bolts and checking it is stable
Steps 6–9. A firm, level base first: everything else sits on it.

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3. Fitting your blade set

The Atlas takes three blade sets, and the guide has a chapter for each. Every flange is marked, so the blades can only go into the right housings: H for the six high wind blades, M for the two moderate wind blades and L for the three low wind blade pairs. The rhythm is the same every time:

  1. Slide the shaft onto the rotor shaft, keyway to key, double holes down.
  2. Fit the bottom flange and tighten the two screws of its collar.
  3. Insert the blades into their marked housings.
  4. Slide the top flange down so all the snaps pass through, then tighten its collar.
  5. Bend the snaps with a rubber mallet or by hand, each one the opposite way to its neighbour, so the blades sit stiff.
  6. Tighten both grub screws onto the rotor shaft with the hex key from bag B. These are what hold the blades to the generator.
Manual pages for the high wind blade set: inserting the shaft, inserting six blades into the H housings, bending the snaps with a mallet and tightening the grub screws
High wind blades, steps 10–17: six blades in the H housings.

▶︎ Watch: high wind blades

Manual pages for the moderate wind blade set: bottom flange, two blades in the M housings, top flange and bending the snaps
Moderate wind blades, steps 18–25: the same rhythm, with two blades in the M housings.

▶︎ Watch: moderate wind blades

The low wind set starts turning at just 2 m/s. Its blades come in upper and lower halves, so there is one extra job: join each pair from the outer surface with an aluminium connection bar from bag C, then insert the three pairs into the L housings.

Manual pages for the low wind blade set: joining an upper and lower blade with a connection bar, making three pairs, inserting them into the L housings and bending the snaps
Low wind blades, steps 26–33: three joined pairs in the L housings.

▶︎ Watch: low wind blades

4. Finishing

Plug the main output into your inverter or batteries with the MC4 connectors; the electrical work should be done by a qualified electrician. Set the maximum voltage in the My TESUP app or with the rotary encoder, to suit your batteries or up to the 400 V limit when you power the house through an inverter. Scan the QR code to pair the app, then go round every fastener once more.

Manual pages for steps 34 to 37: connecting the MC4 output, setting the maximum voltage, pairing the app and checking every fastener
Steps 34–37. If a short circuit ever occurs, the turbine brakes itself.

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5. Connecting to your home

Run the MC4 output cable underground in a conduit, out of reach of children and protected from the weather. A small grid-tie inverter turns the Atlas output into mains electricity and plugs into an ordinary wall socket. The rules for plug-in generation differ from country to country, so check yours first.

Manual pages for steps 38 to 40: running the output cable, the grid-tie inverter and plugging into a wall socket
Steps 38–40: from the turbine to the wall socket.

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6. Power by hand

The last chapter is for the day the grid goes down. Lift the upper body off, fit the hand crank that comes in the box onto the rotor shaft and turn it steadily, either way. The screen shows the voltage you generate. It is enough to keep a phone, a radio or a light going.

Manual pages for steps 42 to 44: fitting the hand crank and turning it to generate power
Steps 41–44. Readings shown are illustrative.

▶︎ Watch this chapter

Before you start

  1. Keep The Book by TESUP to hand: always follow it.
  2. You need a spanner and a rubber mallet; the mallet is not in the box. The hex key is in bag B.
  3. Plan the cable route and the inverter position before the turbine goes up.
  4. Check every fastener at the end. Loose fastening can damage the turbine and cause injury.
The last page of the guide, with a checklist of anchor bolts, grub screws, snaps and cable
The last page of the guide: a checklist before you leave the turbine running.
See the guide on the Atlas page

The step list, the blade-set filter and the video, with each step one tap away.

Open the TESUP Atlas