<?xml version="1.0" encoding="UTF-8" ?>
<rss xmlns:content="http://purl.org/rss/1.0/modules/content/"
     xmlns:wfw="http://wellformedweb.org/CommentAPI/"
     xmlns:dc="http://purl.org/dc/elements/1.1/"
     xmlns:atom="http://www.w3.org/2005/Atom"
     xmlns:sy="http://purl.org/rss/1.0/modules/syndication/"
     xmlns:slash="http://purl.org/rss/1.0/modules/slash/"
     version="2.0" >
<channel>
   <title>Blog Rss</title>
   <atom:link href="https://tesup.com/nz/blogs/rss/feed" rel="self" type="application/rss+xml"/>
   <link>https://tesup.com/nz/blogs/rss/feed</link>
   <description></description>
       <item>
      <title>We are the Global Leader. Almost a Decade.</title>
      <link>https://tesup.com/nz/blogs/post/global-leader-almost-a-decade-nz</link>
      <guid>https://tesup.com/nz/blogs/post/global-leader-almost-a-decade-nz</guid>
      <description><![CDATA[<p>For fifty years, wind powered nations. We decided it should power homes.</p>
<p>TESUP is the global leader in household wind energy. Almost a decade of building household wind turbines and semi-flexible solar panels &mdash; both halves of a working system, engineered by one company, for one roof, one battery, one family. Thirty-four countries. Twenty-three languages. One standard.</p>
<h2>Almost a decade in business. Half a century of engineering.</h2>
<p>TESUP began active business in London in 2018. Almost a decade of designing, building and standing behind household wind.</p>
<p>The company is young. The engineering is not. Our expertise runs back to 1974 &mdash; through hydroelectric, wind and solar power plants totalling more than 1,000&nbsp;MW of installed capacity. Utility scale. National scale.</p>
<p>That is what almost nobody else in this market has. Most competitors began with a small turbine and worked outward. We spent fifty years building the large ones, then brought that discipline down to something that fits on a roof. The scale changed. The standards did not.</p>
<h2>Two halves. One system.</h2>
<p>Almost every company in small-scale renewables makes one thing. Wind companies make turbines, then point at somebody else&#39;s panel. Panel companies make panels and have never machined a blade. Two industries, one customer, nothing shared.</p>
<figure>
  <img src="/media/magefan_blog/a-home-that-produces-its-own-energy-tesup-wind-turbines-solar-panels-01.jpg" alt="A house on a clifftop above the sea at dusk, with a TESUP wind turbine on the roof and flexible solar panels alongside it, windows lit from inside"/>
  <p>One roof. A turbine and panels, working the same battery.</p>
</figure>
<p>We make both. Household <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">wind turbines</a> and semi-flexible solar panels. One company. One system. One battery that does not care which machine filled it, only that something did.</p>
<p>The sun sets every day, everywhere, without exception. The wind keeps different hours entirely. Build only one half and you have built half a day. We build the day.</p>
<p>Anyone can sell you a machine. Only a company that builds both halves can tell you which one you actually need.</p>
<figure>
  <img src="/media/magefan_blog/tesup-flexible-solar-panels-united-biscuits-02.png" alt="TESUP semi-flexible solar panels shown flat, under test, and flexed to a curve"/>
  <p>The other half. Semi-flexible &mdash; it bends to the surface, carries no frame, and weighs a fraction of glass.</p>
</figure>
<h2>Thirty-four countries. Twenty-three languages.</h2>
<p>38 retail storefronts. 34 countries. A rest-of-world store for everywhere else. 23 languages. Each with its own currency, its own tax treatment, its own shipping, its own terms. Every one mirrored again for wholesale &mdash; 76 storefronts held in step.</p>
<figure>
  <img src="/media/magefan_blog/tesup-storefront-map-en-1600x900.jpg" alt="World map showing the 34 countries with a dedicated TESUP storefront in their own language and currency"/>
  <p>Drawn from our own store configuration. Check it against the store switcher at the top of this page.</p>
</figure>
<p>Global is not a word you earn by shipping abroad. It is what happens when a customer in Osaka, in Rio, in Riyadh and in Trégunc each open a page written for them, priced for them, in their own language &mdash; and none of them can tell which one we built first.</p>
<h2>Cut in-house. Down to the millimetre.</h2>
<p>Blade sets are laser-cut in our own building, from 1.2&nbsp;mm high-strength aluminium, on our own fibre laser. Three profiles from the same stock on the same bed: 2&ndash;20&nbsp;m/s for 2&nbsp;kW peak. 4&ndash;25&nbsp;m/s for 3.8&nbsp;kW. A six-blade set at 5&ndash;35&nbsp;m/s for 4.5&nbsp;kW, built for exposed coastal sites.</p>
<p>Owning the machine means owning the shape. A subcontracted blade is a purchase order and a six-week conversation. A blade on our own bed is a file, a test cut, an afternoon. That is the difference between a company that assembles turbines and a company that designs them. Manufacturing runs mainly in Slovakia and London, and in Turkey as well.</p>
<h2>And the part most companies leave out</h2>
<p>Leading a market is not the same as selling to everyone in it. So we keep saying the things a smaller company cannot afford to say.</p>
<p>If your roof sits deep in a dense old city, walled in on four sides, do not buy a turbine from us. Buy the panel. If you are inland with no real wind, measure first, then decide. If you have a strong flat roof that will carry the weight, buy rigid glass instead of semi-flexible &mdash; for that job it is the better panel.</p>
<p>We can say all of it because we build both halves. When the honest answer is &ldquo;not the turbine,&rdquo; we still have the one that works. A customer told the truth in year one is the reason there is a year eight.</p>
<p>Fifty years of engineering. Almost a decade of building. Thirty-four countries. Both halves of the system.<br/>That is what global leader is supposed to mean.</p>
<p>The founding year, the 1974 engineering lineage and the 1,000&nbsp;MW installed-capacity figure are our own published company record. Every photograph on this page is our own, of our own products. The map is drawn by us from our own store configuration, and the storefront, country and language counts can be checked against the store switcher on this site. The turbine figures are our own published specifications and are checkable on the product page.</p>]]></description>
              <pubDate>Mon, 24 Aug 2026 21:17:36 +0000</pubDate>
           </item>
       <item>
      <title>A boatyard on the Breton coast is the hardest customer we get</title>
      <link>https://tesup.com/nz/blogs/post/maree-haute-tregunc-boatyard-nz</link>
      <guid>https://tesup.com/nz/blogs/post/maree-haute-tregunc-boatyard-nz</guid>
      <description><![CDATA[<p>Most of the people who buy a turbine from us are not experts in what salt air does to metal. A boatyard is. A yard on the Breton coast spends its whole working year fighting corrosion, and the people in it have opinions about coatings, fasteners and bearings that they did not get from a brochure. That makes a boatyard the hardest place we can put a machine, and the most useful.</p>
<h2>Where Tr&eacute;gunc is, and why it matters</h2>
<p>Chantier naval Mar&eacute;e Haute sits at Tr&eacute;gunc, in the Finist&egrave;re, on the south coast of Brittany between Concarneau and Pont-Aven. The yard is on the Minaou&euml;t, a short tidal river running down to a coast that faces open water to the south and west. The department is called Finist&egrave;re for a reason: <em>finis terrae</em>, the end of the earth. It is the westernmost part of mainland France, and the weather arriving there has crossed the Atlantic without meeting anything first.</p>
<figure>
  <img src="/media/magefan_blog/tesup-tregunc-map-en-1600x1000.jpg" alt="Map of the south Finistere coast showing Tregunc between Concarneau and Pont-Aven, with Brest, Quimper and Lorient for reference and the open Atlantic to the south-west"/>
  <p>Tr&eacute;gunc on the south Finist&egrave;re coast. Drawn by us from public coordinate data.</p>
</figure>
<p>We have spent a lot of these posts telling people that their site is probably worse than they think. We told buyers in Palermo that a roof in the middle of the old city is in the wind shadow of everything around it. We told buyers in Saudi Arabia that most of the interior is not windy and that they should measure before they spend anything. This is the post where we get to say the opposite, and it feels strange enough that we want to be careful about it.</p>
<h2>The work and the wind arrive in the same month</h2>
<p>Here is the part that is specific to a boatyard rather than to Brittany in general. A yard&#39;s year is not flat. Boats come out of the water in autumn and go back in around spring, and the months in between are when the heavy work happens: hivernage, car&eacute;nage, antifouling, a&eacute;rogommage, sanding, painting, engine work, refits. That is compressors running, extraction running, lighting running, in a shed, in the dark half of the year.</p>
<p>And the dark half of the year on the Atlantic coast of Brittany is the windy half. The depressions that come through in winter are the strongest weather the region gets, and they arrive in exactly the months when a solar panel is producing least and a yard is drawing most. That is not a coincidence we engineered. It is just what a maritime climate does, and it happens to line up with how a boatyard works.</p>
<figure>
  <img src="/media/magefan_blog/tesup-boatyard-season-en-1600x1000.jpg" alt="Schematic chart of a boatyard year showing solar output falling in winter while wind and yard workload rise together"/>
  <p>A boatyard year, drawn as three shapes. Deliberately schematic and not to scale &mdash; it is the phase relationship that matters, not the values.</p>
</figure>
<p>Everywhere else we argue that a panel and a turbine fail on different days. At a boatyard they also succeed in the right months.</p>
<h2>A hull and a blade are the same problem</h2>
<p>Mar&eacute;e Haute has been at Tr&eacute;gunc for more than twenty years, and one of its main activities is building Django sailing yachts from end to end &mdash; the 7.70+, the 9.80 and the 12.70 &mdash; alongside the service side of the business: mechanics and repowering, keel and rudder work, composite and timber repair, rigging, electronics, winter storage. In other words they laminate their own hulls.</p>
<p>That is worth pausing on, because a hull and a <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">turbine blade</a> are the same kind of object. Both are a shape whose only job is to move through a fluid without wasting energy in turbulence, and in both cases a small error in the profile is invisible in a photograph and permanent in the finished part. We cut our own blades on our own laser for exactly the reason a yard laminates its own hulls: because the shape is the product, and you do not subcontract the product.</p>
<figure>
  <div>
    
  </div>
  <p>A Django 9.80 under sail, filmed by Mar&eacute;e Haute. <a href="https://www.youtube.com/watch?v=aAP_GoynaQA">Watch it on YouTube</a> if the player does not load. Video &copy; Mar&eacute;e Haute, embedded from their own channel.</p>
</figure>
<h2>We would rather sell to people who can catch us out</h2>
<p>A yard does not need us to explain corrosion to it. Antifouling, a&eacute;rogommage, paint on the &oelig;uvres vives, sail-drive seals, sacrificial anodes &mdash; managing what salt water and salt air do to hardware is not a footnote in that business, it is the business. Which means that if the finish on one of our machines is not up to it, the people at Tr&eacute;gunc will know before we do, and they will say so.</p>
<p>That is uncomfortable and it is the point. It is easy to sell hardware to somebody who will not notice for three years. It is a good deal harder, and much more useful, to sell it to a workshop that will have an opinion by the end of the first winter.</p>
<figure>
  <div>
    
  </div>
  <p>The yard at Tr&eacute;gunc, filmed by Mar&eacute;e Haute. <a href="https://www.youtube.com/watch?v=KOZ8ZufBSww">Watch it on YouTube</a> if the player does not load. Video &copy; Mar&eacute;e Haute, embedded from their own channel.</p>
</figure>
<h2>What we would hold against us, in your position</h2>
<p>Salt first, because it is the obvious one and we are not going to pretend otherwise. Coastal air corrodes hardware left outdoors, ours included. Everything we sell is designed to live outside, but designed to live outside and indifferent to twenty years of Atlantic salt are not the same claim, and only the first one is ours to make. On that coast a machine of ours will need looking at, the way everything else in a yard needs looking at.</p>
<p>Second, a yard is not automatically a good site just because it is near the sea. Yards have big sheds, and a big shed is a big wind shadow. Boats on the hard with their masts up are not nothing either. A turbine tucked down between two buildings on a coastal site can do worse than one on an ordinary exposed roof twenty kilometres inland. The coast helps; the layout decides.</p>
<p>Third, a yard&#39;s demand is not a household&#39;s. Compressors and extraction are a different load from a fridge and some lights, and one small turbine is a contribution to that, not an answer to it. We would rather write that down plainly than let anyone infer we are proposing to run a boatyard on a single machine. Measure the site, look at what the yard actually draws in February, and size it from there.</p>
<p>The map and the seasonal diagram on this page are ours; the map is drawn from public coordinate data and the diagram is schematic rather than measured. The photograph of the Finist&egrave;re coast is a licensed stock image, not our own, unlike the factory photographs elsewhere on this blog, which are. The two films are Mar&eacute;e Haute&#39;s own work, embedded from their public YouTube channel and not re-hosted by us. What the yard does and how long it has been doing it are taken from its own published description of itself. The turbine figures are our own published specifications and are checkable on the product page.</p>]]></description>
              <pubDate>Sun, 23 Aug 2026 23:58:51 +0000</pubDate>
           </item>
       <item>
      <title>Palermo changes the answer every few kilometres</title>
      <link>https://tesup.com/nz/blogs/post/palermo-changes-the-answer-nz</link>
      <guid>https://tesup.com/nz/blogs/post/palermo-changes-the-answer-nz</guid>
      <description><![CDATA[<p>Two customers in Palermo, five kilometres apart, can buy the same machine and get completely different results from it. That is not true of most cities we ship to, and in Palermo the reason is visible from any rooftop: the city sits on a plain that is closed in by high ground, with a 606-metre promontory shutting the top of the gulf. Where you stand inside that shape decides almost everything.</p>
<figure>
  <img src="/media/magefan_blog/tesup-palermo-1600x900.jpg" alt="Aerial view over the packed terracotta rooftops of Palermo, with the Gulf of Palermo and Monte Pellegrino behind"/>
  <p>Palermo from above. Count the metres of clear air between one roof and the next &mdash; there are barely any. That density is the whole problem in one photograph.</p>
</figure>
<h2>A city behind a 606-metre wall</h2>
<p>Monte Pellegrino is an isolated carbonate promontory on the northern edge of Palermo. At 606&nbsp;metres it is the highest point inside the city boundary, it closes the Gulf of Palermo to the north, and it is visible from essentially everywhere in the city. For our purposes it is something less romantic: a very large windbreak, sitting exactly where the sea breeze would otherwise arrive.</p>
<p>Behind it the old city occupies flat, dense ground, and behind that the land climbs again into the hills. A turbine on a roof in the middle of the old core is standing at the bottom of a bowl, in the wind shadow of every building around it, and roughly nothing on a specification sheet will rescue that site. Move the same machine to the coast, or up onto the slopes where a building stands clear of its neighbours, and it is a different proposition entirely.</p>
<figure>
  <img src="/media/magefan_blog/tesup-palermo-section-en-1600x1000.jpg" alt="Schematic section across Palermo showing the sea, Monte Pellegrino, the dense city floor and the slopes behind, with wind arrows"/>
  <p>The same city drawn as a section. Deliberately schematic and not to scale &mdash; the point is shelter and exposure, not metres.</p>
</figure>
<h2>One island, two extremes</h2>
<p>It is worth saying that Palermo is only one end of Sicily. At the other, on the east coast some two hundred kilometres away, Etna stands at roughly 3,403&nbsp;metres &mdash; the tallest peak in Italy south of the Alps, and a mountain whose exact height changes when it erupts. Against that, the highest ground inside Palermo&#39;s city limits is a 606-metre promontory. The photograph at the top of this page is the eastern end of that range: commercial turbines standing on an exposed Sicilian ridge with Etna smoking behind them.</p>
<p>An island that runs from a 3,400-metre volcano to a sheltered coastal plain does not have one wind climate, it has dozens. That is the real reason we will not quote you a number for &ldquo;Sicily&rdquo;. The honest unit here is not the island, or even the city. It is the site.</p>
<h2>The wind that ruins the solar day</h2>
<p>Then there is the sirocco: a Mediterranean wind that comes off the Sahara and can reach violent speeds by the time it makes landfall. It arrives over Sicily from the south, carrying North African dust with it, and for a solar panel it is straightforwardly bad news. The haze cuts the light, and the dust settles on the glass and stays there until somebody climbs up and washes it off. What is easy to miss is that this is also the strongest wind the island gets.</p>
<p>That is the useful thing about running a panel and a turbine on the same battery in a place like this. They do not fail on the same days. The hazy, dust-laden afternoon that flattens a solar curve is very often a windy one, and the still, glassy August morning that suits the panel perfectly gives the turbine nothing at all.</p>
<p>A panel and a turbine are not twice as reliable. They are unreliable on different days, which is the part that actually matters.</p>
<h2>Why Palermo keeps coming up</h2>
<p>Palermo is the capital and largest city of Sicily, a 2,700-year-old city on the gulf that carries its name, with something like 1.2&nbsp;million people in and around it. It is also, quietly, one of the stronger parts of our Italian map &mdash; not because we have any romantic attachment to the place, but because that is where the orders come from. Once you know the geography that stops being surprising. A large coastal population, a great many buildings outside the old core that stand on their own, and a season of genuine wind add up to somewhere a <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">turbine</a> can earn its keep.</p>
<figure>
  <img src="/media/magefan_blog/tesup-sicily-cefalu-1600x900.jpg" alt="Aerial view of Cefalu on the Tyrrhenian coast of Sicily, a town built out onto an exposed headland with sea on both sides"/>
  <p>Cefal&ugrave;, further along the same coast. Compare it with the first photograph: a town built out onto a headland with open water on both sides is the opposite of a sheltered courtyard, and it is the kind of Sicilian site where a turbine has something to work with.</p>
</figure>
<h2>What we would hold against us, in your position</h2>
<p>The sirocco is seasonal and episodic. It is not a resource you can bank on every week, and anyone selling you a turbine on the strength of one dramatic wind is selling you the exception rather than the average. The dust that dirties a panel also finds its way into anything mechanical, and coastal salt air corrodes hardware left outdoors &mdash; ours included. Both are maintenance you will genuinely have to do, and we would rather write that down than let you discover it in year three.</p>
<p>And the honest summary of everything above: if your roof is in the middle of the old city, hemmed in on four sides, do not buy a turbine from us. Buy the panel. We would rather sell you half a system that works than a whole one where one half spends its life stationary. If you are on the coast, on the slopes, or on a building that stands clear of what surrounds it &mdash; measure the site, and then talk to us.</p>
<p>The section drawing on this page is ours and is schematic rather than surveyed. The three photographs &mdash; the turbines below Etna, Palermo from above, and Cefal&ugrave; &mdash; are licensed stock images, not our own, unlike the factory photographs elsewhere on this blog, which are. The figures for Monte Pellegrino and for the city are the published ones, and the sirocco is what the meteorological literature describes: a Mediterranean wind out of the Sahara capable of very high speeds. The turbine figures are our own published specifications and are checkable on the product page.</p>]]></description>
              <pubDate>Sun, 23 Aug 2026 18:09:30 +0000</pubDate>
           </item>
       <item>
      <title>Saudi Arabia is a sun country. That is only half a working system.</title>
      <link>https://tesup.com/nz/blogs/post/saudi-arabia-sun-country-nz</link>
      <guid>https://tesup.com/nz/blogs/post/saudi-arabia-sun-country-nz</guid>
      <description><![CDATA[<p>Anyone selling energy hardware into the Gulf opens with the sun, and they are right about the sun. What tends to get skipped is that a panel&#39;s output and a household&#39;s demand are not the same shape. The gap between those two curves is where a system either works or quietly annoys you for the next ten years. Saudi Arabia is the clearest case of it we ship into.</p>
<figure>
  <img src="/media/magefan_blog/tesup-saudi-map-region-en-1600x1000.jpg" alt="Map of Saudi Arabia showing Riyadh, Jeddah, Dammam and NEOM, bounded by the Red Sea, the Gulf and the Arabian Sea"/>
  <p>2.15 million square kilometres, about two thirds of the Arabian Peninsula, with a Red Sea coast on one side and the Gulf on the other.</p>
</figure>
<h2>What the map is actually saying</h2>
<p>Two coastlines, a high interior plateau, and distances big enough that the edge of a grid is a real place rather than a figure of speech. A farm outside Al Jouf, a compound an hour from Dammam, a site being cleared somewhere along the Red Sea &mdash; these are not places where a power cut is dramatic. They are places where the last kilometre of cable was always going to be the expensive one, and where a machine that makes its own electricity on site stops being a lifestyle choice and starts being arithmetic.</p>
<p>That is the part of Saudi Arabia we find interesting, and it has very little to do with the skyline photographs. The country is diversifying its energy mix as national policy under Vision&nbsp;2030. We are not in that story &mdash; utility-scale wind farms are a different industry from ours. What we sell is the small end: one machine, one roof or one mast, one battery, one household or one workshop.</p>
<h2>Why we will not just hand you a panel</h2>
<p>A solar panel in Saudi Arabia is an easy sell and a good product. It also stops at sunset, and it produces least on exactly the overcast, dusty, hazy days when a haboob has rolled through and everything is running on stored charge. Wind does not keep the same clock. Coastal air moves in the evening as the land cools; exposed ground and escarpment edges often carry a breeze through the night. Put a turbine and a panel on the same battery and they fill it at different hours. That is the entire argument for a hybrid, and it is a physical argument rather than a marketing one.</p>
<p>A battery does not care which machine filled it. It cares whether something filled it at four in the morning.</p>
<p>Now the honest half. We are not going to tell you Saudi Arabia is windy the way the North Sea is windy, because most of the interior is not. Site matters more here than in almost any market we ship to. A plot near the Gulf coast, the lip of an escarpment, and a rooftop that clears the roofline around it are three good propositions; a sheltered courtyard between four city blocks is not, and no amount of specification sheet will fix it. Measure the site before you buy anything from us &mdash; ours or anyone&#39;s. If the wind is not there, buy the panel and skip the <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">turbine</a>; we would rather sell you nothing than sell you a machine that spends its life stationary.</p>
<figure>
  <img src="/media/magefan_blog/tesup-saudi-map-route-en-1600x1000.jpg" alt="Map showing where TESUP manufactures &mdash; mainly Slovakia and London, and also Turkey &mdash; with straight-line distances to the Eastern Province of Saudi Arabia"/>
  <p>Made mainly in Slovakia and London, and in Turkey as well. From Slovakia that is roughly 3,700&nbsp;km in a straight line to the Eastern Province, from London about 5,100&nbsp;km, and from Turkey about 2,300&nbsp;km.</p>
</figure>
<h2>Where to buy, plainly</h2>
<p>A Saudi delivery address checks out on our global store, in English and US dollars. Our Arabic-language storefronts currently serve the UAE and Qatar, with local currency and local pricing. If you would rather we had a Saudi storefront with riyal pricing and Arabic checkout, say so &mdash; that kind of message is what moves it up the list, and it is a better reason to build one than a spreadsheet forecast.</p>
<p>Both maps on this page were drawn by us from public coordinate data; the distances are straight-line figures from our sites in Slovakia, London and Turkey, not road or freight distances. The photograph at the top is a licensed stock image of the escarpment country near Riyadh, not our own &mdash; unlike the factory photographs elsewhere on this blog, which are. The turbine figures are our own published specifications and are checkable on the product page.</p>]]></description>
              <pubDate>Sun, 23 Aug 2026 07:47:45 +0000</pubDate>
           </item>
       <item>
      <title>The cheapest machine in the building</title>
      <link>https://tesup.com/nz/blogs/post/the-cheapest-machine-in-the-building-nz</link>
      <guid>https://tesup.com/nz/blogs/post/the-cheapest-machine-in-the-building-nz</guid>
      <description><![CDATA[<p>Last week we gave a whole post to a fibre laser. Here is the machine at the next station along, and it is a bench drill of the sort you would find in any workshop on any industrial estate. The holes it puts into a body panel are what decide whether that panel goes onto the turbine cleanly, or whether somebody spends twenty minutes with a round file working out why it will not.</p>
<figure>
  <img src="/media/magefan_blog/tesup-drill-bench-full.jpg" alt="Mounting holes being drilled into an aluminium body panel on a bench drill, swarf curls scattered across the surface"/>
  <p>Mounting holes going into an aluminium body panel. The bright curls are swarf coming off the flutes; the notched edge at the left is a laser-cut profile from earlier in the same job.</p>
</figure>
<h2>The tolerance is not in the machine</h2>
<p>A drill press has no idea where it is. It spins, it comes down, it goes back up. Nothing about it knows the difference between the right place and forty millimetres from the right place. What decides where a hole lands is the <em>jig</em>: a template that sits on the part and puts the bit in the same position on the first panel and on the five hundredth. The tolerance moves out of the operator&#39;s eye and into a piece of steel that does not get tired at four in the afternoon.</p>
<p>So when somebody asks whether this is CNC, the answer is no, and it is not the confession it sounds like. A CNC would locate the hole from a program and a datum. A jig locates it from the part itself, which for a panel that has already been cut and formed is not the inferior method &mdash; it is the method that references the thing you are actually holding rather than the thing the drawing said you would be holding.</p>
<p>A drill press does not know where it is. The jig does.</p>
<h2>What a jig does not fix</h2>
<p>Now the part that keeps this honest, because a jig is not a magic word. It is a wearing part. The bushes open up over time, and a hole that starts dead on position drifts as the guide it is drilled through gets wider. That means the jig has to be checked on a schedule, and it means that when a check finds drift, every panel drilled since the last check is a question rather than an answer. Nobody enjoys that conversation. It is still cheaper than the alternative, which is finding out at assembly.</p>
<p>Hand feed has its own limit. Aluminium is soft and it grabs on breakthrough &mdash; push too hard as the bit exits thin sheet and it will snatch, climb, and either tear the hole or take the panel with it. That is the whole reason the work is clamped and nobody drills a loose sheet, and it is the part of this job that lives in an operator&#39;s hands rather than in any fixture. You can buy a jig. You cannot buy the feel for the last half millimetre.</p>
<p>And the honest ceiling: this does not scale the way the laser does. A laser bed will run a nest of profiles while somebody is doing something else. A bench drill runs at the speed of one person and one panel. At our volumes that trade is fine, and pretending otherwise would be the kind of claim we spend these posts trying not to make. If we were building ten thousand a month, this photograph would look different, and we would tell you so.</p>
<h2>Eight seconds, which is the whole point</h2>
<p>The clip below is eight seconds long, and it is eight seconds because that is how long the operation takes. Most of manufacturing looks like this rather than like a factory tour: a short, unglamorous, entirely repeatable movement, done correctly, several hundred times. The interesting question is never whether the machine is impressive. It is whether the hundredth one comes out the same as the first. That is what the <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">turbine</a> you receive is actually made of.</p>
<figure>
  <div>
    
  </div>
  <p>Eight seconds on the bench drill. <a href="https://www.youtube.com/shorts/RoEMCLorpnA">Watch it on YouTube</a> if the player does not load.</p>
</figure>
<p>The photograph and the clip are both ours, filmed this week on our own bench, unstaged and uncut. The still is a frame from the same eight seconds. Nothing here has been tidied up for the camera, which is why there is swarf on the panel and a glove in the corner of the shot.</p>]]></description>
              <pubDate>Sun, 23 Aug 2026 02:21:26 +0000</pubDate>
           </item>
       <item>
      <title>We keep saying laser-cut. Here is the laser.</title>
      <link>https://tesup.com/nz/blogs/post/we-keep-saying-laser-cut-nz</link>
      <guid>https://tesup.com/nz/blogs/post/we-keep-saying-laser-cut-nz</guid>
      <description><![CDATA[<p>Three times in the last month we have written the same sentence: the blade sets are laser-cut from 1.2&nbsp;mm high-strength aluminium. It is the kind of line that slides past a reader, because every manufacturer says something like it. So here is the machine that makes it true, the screen the operator is actually looking at, and an honest account of what owning the machine does and does not buy you.</p>
<figure>
  <img src="/media/magefan_blog/tesup-factory-laser-bed-full.jpg" alt="An aluminium sheet on the slat bed of a fibre laser cutter, a long curved blade profile cut through it, spatter beads across the surface"/>
  <p>A sheet part-way through a job on our Bodor fibre laser. The long sweeping line across it is a blade profile; the scatter of bright beads is spatter thrown up at each pierce.</p>
</figure>
<h2>What the operator is actually looking at</h2>
<p>The yellow lines on that screen are not the blade outlines. They are the path the cutting head will take, which is a different drawing and a more interesting one. Every white dot is a pierce &mdash; the moment the beam stops travelling and burns down through the sheet before the cut proper begins. Each of those little curls and hooks where a line joins the profile is a <em>lead-in</em>, a deliberate run-up so the pierce happens beside the part rather than on it.</p>
<p>That matters more for a turbine blade than for most parts. A blade is a long aerofoil strip, and the edge is the working surface. Put a lead-in on the wrong side and the pierce leaves a bead of resolidified metal exactly where the air is supposed to run clean. Nobody sees it in a photograph. It is there for the life of the machine.</p>
<figure>
  <img src="/media/magefan_blog/tesup-factory-cnc-screen-full.jpg" alt="TESUP technician Okan Gumus at the CNC control screen, cutting paths and pierce points visible on the monitor"/>
  <p>Our technician Okan Gumus at the control station. The panel on the right is assist gas, pierce settings and a thin-plate mode &mdash; the choices that decide whether an edge comes off clean.</p>
</figure>
<p>The panel down the right-hand side is where the real decisions live: which assist gas, how the head pierces, whether the job runs in thin-plate mode, whether the machine finds the sheet edge before it starts. Aluminium is unforgiving here. Cut it with the wrong gas or too slowly and you get dross welded to the underside of every edge, which then has to be taken off by hand &mdash; or does not get taken off, and ships.</p>
<p>A laser does not cut a good part. A laser cuts exactly the part somebody told it to cut, including the mistakes.</p>
<h2>Why we cut our own</h2>
<p>There are three <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">Atlas</a> blade sets, and they are not three price points. The low-wind set runs 2&ndash;20&nbsp;m/s for 2&nbsp;kW peak, the moderate set 4&ndash;25&nbsp;m/s for 3.8&nbsp;kW, and the high-wind set 5&ndash;35&nbsp;m/s for 4.5&nbsp;kW in a six-blade arrangement built for exposed coastal sites. Three profiles, cut from the same stock, on the same bed.</p>
<p>Doing that in-house buys us one thing above all: we can change a profile without asking anyone&#39;s permission or waiting for anyone&#39;s lead time. A subcontracted blade is a purchase order and a six-week conversation. A blade on our own bed is a file, a test cut and an afternoon. When a customer sends us a season of measured wind and it does not match what our profiles assume, that gap is something we can act on rather than merely note.</p>
<p>The other half of cutting our own is stock. We cut in batches, and the batches sit in the rack until an order calls for them, which is why a blade set usually leaves here in days rather than weeks. It also means a profile change does not reach you the moment we make it &mdash; the rack has to empty first. That is the honest trade: control over the shape, at the cost of a queue between the decision and the crate on the pallet.</p>
<figure>
  <img src="/media/magefan_blog/tesup-factory-warehouse-full.jpg" alt="Warehouse pallet racking stacked with grey and orange returnable crates on wooden pallets, load-limit labels on the yellow beams"/>
  <p>Cut stock in the racking, waiting on orders. The label on the yellow beam is the shelf&#39;s load limit, 3,000&nbsp;kg &mdash; the dull number that decides how high a batch is allowed to go.</p>
</figure>
<figure>
  <img src="/media/magefan_blog/tesup-factory-building-full.jpg" alt="The exterior of the TESUP production building, dark grey profiled steel cladding and a roller shutter door"/>
  <p>The building the laser sits in. Not photogenic, and not the point &mdash; but it is ours, and the machine inside it is ours.</p>
</figure>
<h2>What a laser does not buy you</h2>
<p>Now the part that keeps this honest. A fibre laser is not exotic. Plenty of fabricators have one, and owning it proves nothing on its own about how a turbine performs. The cut is a necessary condition, not a sufficient one: a perfectly cut blade with the wrong camber is a perfectly cut bad blade. What the machine gives us is control over the shape and repeatability between batches. It does not give us aerodynamics, and we would rather say so than let a photograph of an expensive machine do an argument&#39;s work.</p>
<p>Nor do we make everything. We do not smelt the aluminium. We do not make the magnets, the bearings or the semiconductors, and anyone who tells you they do at our scale is describing an ambition rather than a factory. What we do here is cut, form, wind, assemble and test. Where a part comes from outside, it comes from outside, and we will tell you which is which if you ask.</p>
<p>The photographs on this page are our own, taken this week and not staged for it. The blade figures are our own published specifications and are checkable on the product page. The screen is the machine&#39;s own control software, photographed mid-job &mdash; we have not tidied it up, which is why the error pane in the corner is still showing.</p>]]></description>
              <pubDate>Sun, 23 Aug 2026 00:48:16 +0000</pubDate>
           </item>
       <item>
      <title>Sixty to Brazil, four went to sea</title>
      <link>https://tesup.com/nz/blogs/post/sixty-to-brazil-four-went-to-sea-nz</link>
      <guid>https://tesup.com/nz/blogs/post/sixty-to-brazil-four-went-to-sea-nz</guid>
      <description><![CDATA[<p>Four Atlas turbines are turning on Petrobras vessels off the coast of Brazil. They got there through Company Importa&ccedil;&atilde;o e Exporta&ccedil;&atilde;o Ltda. of Vila Velha, who bought sixty of them from us in November 2024. We did not design the Atlas for ships, we have never been aboard one of these vessels, and we cannot tell you what they produce. What we can do is explain why a vertical-axis machine is the right shape for a moving deck, and be straight about what we do not know.</p>
<figure>
  <div>
    
  </div>
  <p>Twelve seconds from the deck, filmed for us and published on our own channel &mdash; <a href="https://www.youtube.com/shorts/GfqtILV7kYU">watch it on YouTube</a>. It is the whole of the visual evidence we have.</p>
</figure>
<h2>What we actually sold, and to whom</h2>
<p>On 13 November 2024, Company Importa&ccedil;&atilde;o e Exporta&ccedil;&atilde;o Ltda., of Rua Patrim&ocirc;nio in Vila Velha, Esp&iacute;rito Santo, placed two orders with us. Between them: <strong>sixty Atlas turbine bodies and sixty blade sets</strong>, invoiced at just under &euro;57,000. That is the part we can vouch for from our own records, and it is the reason this page exists at all.</p>
<p>Vila Velha sits beside Vit&oacute;ria, one of Brazil&#39;s major ports and the service base for a great deal of offshore oil work in Esp&iacute;rito Santo. A distributor there taking sixty vertical turbines is not a mystery. What happened to four of them is the interesting part, and that part comes from our distributor rather than from our own instruments: they were fitted to Petrobras vessels.</p>
<p>We are flagging that distinction deliberately. Petrobras is not our customer &mdash; they are our distributor&#39;s customer. We have no meter readings from those decks and no survey of how the machines were installed. Everything below about ships is engineering reasoning and honest caveat, not a performance claim.</p>
<h2>Why a vertical axis suits a moving deck</h2>
<p>The wind a turbine feels on a ship is not the wind on the weather chart. It is <em>apparent</em> wind &mdash; the vector sum of the true wind and the wind the vessel makes by moving through it. Change course and the apparent wind swings. Change speed and it swings again. A vessel under way alters both all day.</p>
<p>A horizontal-axis turbine has to point into the wind to work, so it needs a yaw mechanism and it needs time to turn. That is a fine trade on open land, where the wind holds a bearing for minutes at a stretch; it is why every utility-scale wind farm is horizontal. On a deck that is changing heading, the machine spends its life turning towards wind that has already moved.</p>
<p>A vertical-axis machine has no bearing to find. It accepts wind from any direction, which is precisely the property you want when direction is the one thing you cannot rely on. It also means there is no yaw drive, no slip rings and no rotating electrical joint &mdash; and in salt air, every mechanism you delete is one that cannot seize.</p>
<p>On land you choose a turbine for the wind speed. On a moving vessel you choose it for the wind direction, because direction is what will not sit still.</p>
<figure>
  <img src="/media/magefan_blog/tesup-atlas-terminals-and-pair.jpg" alt="Close view of the Atlas housing showing its output, alternative input and sensor terminals, with two complete Atlas turbines behind"/>
  <p>Everything is in the one sealed housing &mdash; generator, IoT charge controller, display, terminals. On a deck, that matters more than it does on a roof.</p>
</figure>
<h2>What a deck asks that a roof does not</h2>
<p>The <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">Atlas</a> body is a single sealed aluminium housing holding the generator, the built-in IoT charge controller, the display and every terminal. On a house that is a convenience &mdash; no second box to find a wall for. On a working deck it is closer to a requirement, because there is no dry cupboard to put a separate controller in. The body weighs 22.30&nbsp;kg on our own workshop scale, without blades or mast.</p>
<p>Noise is the other thing that reads differently at sea. The machine runs at 35&ndash;40&nbsp;dB. On a suburban roof that is a question of neighbours. On a vessel, crew sleep in accommodation directly below the deck the equipment is bolted to, and they cannot go anywhere else.</p>
<p>Now the part that argues against a straightforward sale. There are three Atlas blade sets, each laser-cut from 1.2&nbsp;mm high-strength aluminium and matched to a wind profile rather than to a price tier: low wind runs 2&ndash;20&nbsp;m/s for 2&nbsp;kW peak, moderate runs 4&ndash;25&nbsp;m/s for 3.8&nbsp;kW, and high wind runs 5&ndash;35&nbsp;m/s for 4.5&nbsp;kW in a six-blade configuration built for exposed coastal sites. For a sheltered garden the answer is usually the low-wind set. <strong>At sea it is the opposite.</strong> Apparent wind on a vessel under way is frequently higher than the true wind, and an exposed deck has nothing upwind of it for a thousand miles. Specifying a marine installation the way you would specify a back garden is the surest way to get it wrong.</p>
<figure>
  <img src="/media/magefan_blog/tesup-brazil-deck-mounts.jpg" alt="Close view of two TESUP Atlas turbines on gusseted steel pedestals bolted to a ship deck, with cable glands and drip loops running below"/>
  <p>A still from our own footage: gusseted pedestals bolted through the deck, cross-braced, with drip loops on the cable runs. All of that is the operator&#39;s engineering, not ours.</p>
</figure>
<p>And two things we will not pretend away. Salt is relentless, and an aluminium housing helps but does not exempt anyone from a maintenance regime. A hull pitches and rolls, which imposes cyclic and gyroscopic loads that a rooftop never sees &mdash; loads we have not characterised for this machine. Those blue pedestals in the photograph were fabricated by the operator, and the mounting engineering on a vessel is properly theirs, not ours.</p>
<h2>What we are not going to tell you</h2>
<p>We are not going to give you a kilowatt-hour figure for these vessels. We have no metered data from them, and inventing one would be worth less than nothing &mdash; the first marine engineer to read it would check the arithmetic and stop trusting the rest of the page. Our published annual range for a small Atlas is 180 to 3,500&nbsp;kWh, and that range exists precisely because output depends on a site we have not measured.</p>
<p>Nor are we going to market the Atlas as certified marine equipment. It is not sold as such. Four of them ended up at sea because a customer looked at an omnidirectional machine in a sealed case and drew a sensible conclusion, and we would rather describe that accurately than dress it up. If you are considering something similar, talk to us before you order, and measure the wind where the machine will actually stand &mdash; on a fixed installation, an <a href="https://tesup.com/nz/tesup-anemometer-precise-wind-speed-measurement.html">anemometer</a> settles in one season what a brochure cannot settle at all.</p>
<p>Our thanks to Company Importa&ccedil;&atilde;o e Exporta&ccedil;&atilde;o for the order. The sixty units, the two order dates and the invoice total come from our own sales records. The specifications are our own published figures for the Atlas and are checkable on the product page. The deployment aboard Petrobras vessels is reported to us by our distributor and shown in our own footage; we have not surveyed it ourselves, and we have said so rather than let you assume otherwise.</p>]]></description>
              <pubDate>Fri, 21 Aug 2026 22:56:52 +0000</pubDate>
           </item>
       <item>
      <title>Going to Washington</title>
      <link>https://tesup.com/nz/blogs/post/tesup-permanent-magnet-motors-washington-nz</link>
      <guid>https://tesup.com/nz/blogs/post/tesup-permanent-magnet-motors-washington-nz</guid>
      <description><![CDATA[<p>Going to Washington: a batch of permanent magnet motors, ordered from Olympia. They were bought as components rather than as a finished machine, which is the more interesting kind of order &mdash; somebody in Thurston County has a design of their own and needed a generator good enough to build around. So this is not a page about a wind turbine. It is about what is actually inside the part, what its rating does and does not promise, and what it costs. The most useful section may be the one explaining why the headline number is probably not the number you will get.</p>
<figure>
  <img src="/media/magefan_blog/tesup-best-stators-generators-10kw-manufacturing-factory-03.jpg" alt="Rows of wound TESUP stators in their aluminium housings on the factory floor"/>
  <p>Wound stators in their housings, before assembly. Copper, laminated steel, three phases.</p>
</figure>
<h2>What &ldquo;15&nbsp;kW continuous, 22&nbsp;kW peak&rdquo; actually means</h2>
<p>Two ratings, two entirely different limits. The <strong>15&nbsp;kW continuous</strong> figure is what the machine will sustain indefinitely without cooking itself, and it is set by heat: Class 200&nbsp;&deg;C enamelled wire to IEC&nbsp;60317-13&nbsp;GR&nbsp;2, four kilograms of copper acting as a thermal reservoir, parallel-strand bundling that doubles current capacity and spreads the heat across thin conductors, and a housing that cools passively. The <strong>22&nbsp;kW peak</strong> is short-term overload for transients, and it is bounded by physics of a different sort &mdash; the demagnetisation threshold of the N42 magnets and saturation of the stator iron.</p>
<p>Here is the part that matters more than either number. A generator rating describes what the machine can <em>absorb</em> without damage. It says nothing about what it will <em>produce</em>. That depends entirely on what you connect to the shaft. Maximum speed is 2,000&nbsp;rpm, efficiency is about 95% at rated load, and it runs bidirectionally &mdash; but a modest rotor turning slowly will draw a small fraction of 15&nbsp;kW out of it, and no amount of generator headroom changes that.</p>
<p>A rating is a ceiling, not a promise. What turns the shaft decides the number you actually get.</p>
<p>We would rather say that plainly than sell one to somebody expecting fifteen kilowatts from a small rotor in light air. The headroom is still worth paying for &mdash; a generator run permanently at its limit is the most reliable way to kill a machine early, and this one at a typical few kilowatts is loafing &mdash; but headroom and output are not the same thing.</p>
<h2>What is inside it</h2>
<p>A 12-pole stator with 36 slots, three-phase distributed winding in a fractional-slot configuration for minimal cogging and a clean sinusoidal output. Ninety wires per slot &mdash; two parallel strands of forty-five turns, 0.70&nbsp;mm enamelled copper, the insulation grade used in industrial servomotors and EV traction motors. Four kilograms of copper in total.</p>
<p>The rotor carries 24 NdFeB&nbsp;N42 magnets, bread-shaped, 60&nbsp;&times;&nbsp;25&nbsp;&times;&nbsp;5&nbsp;mm and nickel-coated &mdash; 180&nbsp;cm&sup3; of magnet in total. They are mounted skewed, which cuts cogging torque by around 80%: smoother torque, easier starting, longer bearing life. The core is not a casting but a stack of 240 individual 0.5&nbsp;mm silicon-steel laminations built up to 12&nbsp;cm, about 16&nbsp;cm in outside diameter, which is what keeps eddy-current losses down. Machining is held to &plusmn;0.05&nbsp;mm, and the unit is EMC compliant to EN&nbsp;61000-6-3. All in, it weighs 20&nbsp;kg.</p>
<p>None of that photographs well and none of it appears on a box. It is, however, the entire difference between a generator that is still turning in ten years and one that is not.</p>
<figure>
  <img src="/media/magefan_blog/tesup-usa-olympia-capitol-campus.jpg" alt="The Washington State Capitol campus in Olympia on a bright day"/>
  <p>Olympia &mdash; state capital, county seat of Thurston County, at the head of South Puget Sound.</p>
</figure>
<h2>Where they are going</h2>
<p>Olympia is the capital of Washington and the county seat of Thurston County, a city of 55,605 people at the 2020 census anchoring the South Puget Sound region, about fifty miles south-west of Seattle. Its downtown is partly built on filled tideland from the dredging that created the deep-water port, and its climate is warm-summer Mediterranean &mdash; dry Julys, and the rain arriving between November and January.</p>
<p>We do not know what these motors are for, and we are not going to invent a story about it. This model goes into electric vehicles, industrial machinery, marine installations, robotics and off-grid power systems, and a port city is a plausible home for most of those. One thing is worth saying regardless: if the intended use <em>is</em> wind, the head of Puget Sound is a sheltered inland waterway, and it is a considerably weaker wind resource than the Washington coast or the Columbia Gorge. That is not a reason against the motor. It is a reason to measure before sizing anything around it.</p>
<h2>What it costs, and what it does not include</h2>
<p>The motor is <strong>NZ$899</strong> on this store as this is published, on the <a href="https://tesup.com/nz/electric-motors-and-generators.html">product page</a>, itemised, with nothing held back for the checkout. That buys the machine on its own: generator, housing, shaft. It does not buy a rotor or blades, a mount or a tower, a rectifier, charge controller, inverter or batteries, the wiring between any of them, or the electrical work and permissions that apply where you are. A component sale is honest about being a component.</p>
<p>If you are building something wind-driven around it, one more purchase comes first: an <a href="https://tesup.com/nz/tesup-anemometer-precise-wind-speed-measurement.html">anemometer</a> at NZ$499. Power in the wind goes with the cube of speed, so a site that is 20% slower than you assumed gives roughly half the energy. A season of real measurements at your own address is worth more than any figure we could publish about ours.</p>
<p>Our thanks to the customer in Olympia for the order. Every specification above comes from our own published data for this model and is checkable on the product page; the price is the one on this store on the day of publication. If you are designing around a generator, hold us to all of it.</p>]]></description>
              <pubDate>Fri, 14 Aug 2026 22:52:53 +0000</pubDate>
           </item>
       <item>
      <title>Going to Greece</title>
      <link>https://tesup.com/nz/blogs/post/tesup-wind-turbines-greece-nz</link>
      <guid>https://tesup.com/nz/blogs/post/tesup-wind-turbines-greece-nz</guid>
      <description><![CDATA[<p>Going to Greece: one vertical wind turbine, ordered from Ilioupoli in Attica &mdash; a suburb six kilometres south-east of central Athens, at the western foot of Mount Hymettus. Rather than write the usual paragraph about how pleased we are, we would rather tell you what is in the crate, what it costs on this store, and why we think a vertical machine is the right one for an address like that. Some of what follows argues against a sale, which is the only way any of it is worth reading.</p>
<figure>
  <img src="/media/magefan_blog/tesup-greece-atlas-line-1080x1350.jpg" alt="A row of open TESUP crates on the factory floor, each holding a TESUP generator, mounting flange, cabling, fixings and manual"/>
  <p>Crates on the line in our own factory, each packed to the same list.</p>
</figure>
<h2>Where it is going, for anyone picturing the Aegean</h2>
<p>Ilioupoli takes its name from Heliopolis &mdash; the sun city. It was settled from 1924 by Greek refugees from Asia Minor, and it is now a dense suburb of about 12.7&nbsp;km&sup2;, its built-up area continuous with the suburbs around it, with the forested ridge of Hymettus covering its eastern half. That is a very different place from the postcard. It is not a headland, it is not an island, and it is not the open Aegean.</p>
<p>This matters because the wind that reaches a roof in a continuous built-up area has already been through several kilometres of buildings. It arrives slower, more turbulent, and constantly changing direction &mdash; and with a forested mountain immediately to the east, the direction it arrives from depends on the day. The <em>etesians</em>, the meltemia, are real: strong dry north winds that blow across the Aegean from roughly mid-May to mid-September. But they are a sea wind, and a suburban rooftop under a ridge sees a considerably rougher, more broken version of whatever is happening offshore.</p>
<p>A suburb is a harder wind site than a cliff. That is not a reason to skip the turbine &mdash; it is a reason to pick the right kind.</p>
<p>One thing that does <em>not</em> matter much here: altitude. Ilioupoli climbs the foot of Hymettus, but at a couple of hundred metres the air is only about 2% thinner than at sea level, and power scales directly with air density. It is a rounding error. We mention it only because we made a great deal of the same correction when we wrote about a customer at 1,600&nbsp;m in South Africa, where it costs about 15%. Here it does not, and it would be dishonest to imply otherwise.</p>
<h2>Why a vertical machine for a site like this</h2>
<p>A horizontal turbine has to point into the wind to work. In clean, steady air that is an advantage &mdash; it is why every large wind farm is horizontal. On a suburban roof, where the wind changes direction every few seconds, the machine spends a meaningful part of its life turning to face air that has already moved on.</p>
<p>A vertical machine has no direction to find. It takes wind from any bearing, which is exactly the property you want where the flow is broken and shifting. It starts turning at <strong>2&nbsp;m/s</strong> with the low-wind blade set &mdash; about a third of the cut-in of a typical horizontal machine &mdash; which matters on a site whose average is modest and whose good hours are scattered. And it runs at 35&ndash;40&nbsp;dB, quieter than the conversation you are having beneath it. In a neighbourhood where the houses are continuous with each other, noise is not a specification, it is a relationship with the people next door.</p>
<figure>
  <img src="/media/magefan_blog/tesup-greece-athens-sunset.jpg" alt="Athens at sunset, with the city spreading out below the hills of Attica"/>
  <p>Athens at dusk. Ilioupoli sits six kilometres south-east of the centre, under Hymettus.</p>
</figure>
<p>There are three blade sets, each laser-cut from 1.2&nbsp;mm high-strength aluminium and matched to a wind profile rather than to a marketing tier. Low-wind blades run from 2 to 20&nbsp;m/s for a 2&nbsp;kW peak. Moderate-wind blades run from 4 to 25&nbsp;m/s for 3.8&nbsp;kW. High-wind blades run from 5 to 35&nbsp;m/s for 4.5&nbsp;kW, in a six-blade configuration built for exposed coastal sites. Choosing the wrong one is the most common way to be disappointed by a small turbine, and for a sheltered suburban roof the answer is usually the low-wind set &mdash; the one with the smallest headline number.</p>
<h2>What is actually in the crate</h2>
<p>The machine going to Athens is an Atlas, and its body is one sealed aluminium housing containing the generator, the built-in IoT charge controller, the display and every connector. There is no second box to find a wall for and no separate enclosure to weatherproof. Weighed on our own workshop scale it read <strong>22.30&nbsp;kg</strong> &mdash; a Teknika TCS-K2+R, 300&nbsp;kg capacity, 50&nbsp;gram divisions, which is a workshop instrument and not a certified trade one. That is the body alone, without blades or mast, and it is the number your roof structure has to start from.</p>
<figure>
  <img src="/media/magefan_blog/tesup-greece-atlas-crate-contents.jpg" alt="Inside a TESUP crate: cabling, mounting flange, fixings, hex keys and the manual"/>
  <p>Mounting flange, cabling, fixings, tools and the manual, packed around the body.</p>
</figure>
<p>Inside the housing is the same 15&nbsp;kW continuous-rated motor we put in the Magnum, which at a typical 1&nbsp;kW output is running at under 7% of its rating &mdash; cold, unstressed, and a long way from the limit. The stator is a 12-pole, 36-slot three-phase distributed winding in Class 200&nbsp;&deg;C enamelled copper to IEC&nbsp;60317-13, the insulation grade used in industrial servomotors and EV drivetrains. None of that photographs well. All of it is why the machine is still there in ten years.</p>
<h2>What it costs on this store, and what it does not cover</h2>
<p>It is <strong>NZ$1,899</strong> on this store as this is published, and that price includes the built-in IoT charge controller &mdash; there is no separate controller to buy, which is the main reason this bill is shorter than the Magnum one. The blade set is chosen to match your site rather than picked off a shelf, so please talk to us before you order rather than guessing from this page: the right set for a sheltered suburban roof is not the one with the largest number on it.</p>
<p>What the price does not buy: a mast or roof mount, the foundation or fixings into your structure, the cable run down to wherever the power is going, batteries and an inverter if you are storing it, and any electrical work, connection agreement or planning permission that applies where you live. None of that is hidden &mdash; it is simply site-specific, and anyone quoting you a single all-in figure for a Greek rooftop has not seen your roof.</p>
<h2>Before any of it: measure your wind</h2>
<p>Every figure above is worthless without one we cannot supply: the wind at your address. Our own published range is 180 to 3,500&nbsp;kWh a year, and that span is not vagueness &mdash; it is the honest width of the answer once you account for site and blade set. Power goes with the cube of wind speed, so two roofs on the same street can differ by a factor of two in speed and eight in energy. In a dense suburb under a ridge, that variation is the rule rather than the exception.</p>
<p>So measure first. An <a href="https://tesup.com/nz/tesup-anemometer-precise-wind-speed-measurement.html">anemometer</a> costs a fraction of a turbine and settles the question inside a season. Then put your own measurements into the calculator on the <a href="https://tesup.com/nz/tesup-vertical-wind-turbines-for-homes.html">product page</a> &mdash; your wind, your tariff, your roof. For some of you it will say the numbers work comfortably. For others it will say a turbine is the wrong purchase at your address, and we would far rather it told you that before you bought one than after.</p>
<p>Our thanks to the customer in Ilioupoli for the order. Prices are those on this store on the day of publication and are checkable on the product page at any time. The weight came off our own scale and the wind facts are the ones we would want if we were the ones buying. Measure your site &mdash; then hold us to every figure above.</p>]]></description>
              <pubDate>Fri, 14 Aug 2026 22:47:30 +0000</pubDate>
           </item>
       <item>
      <title>Our motors have a new home in South Africa</title>
      <link>https://tesup.com/nz/blogs/post/tesup-motors-south-africa-nz</link>
      <guid>https://tesup.com/nz/blogs/post/tesup-motors-south-africa-nz</guid>
      <description><![CDATA[<p>A consignment of TESUP electric motors has gone to Kempton Park, in Gauteng. The customer is <a href="https://africatruckstop.com">Africa Truck Stop</a>, which runs roadside facilities for the people who move South Africa's freight. We are pleased about it, and rather than write the usual paragraph about being pleased, we thought we would tell you what actually went in the crate and what the same equipment costs.</p>
<h2>Where this is, for anyone picturing it wrong</h2>
<p>Kempton Park sits on the Highveld at around 1,600&nbsp;metres, beside OR&nbsp;Tambo International, on the road network that carries traffic between Johannesburg and Pretoria. It is about 500&nbsp;km from the sea. If you had a beach in mind, that is the wrong picture &mdash; this is high, dry, open country, and it is windy in the way that open country at altitude usually is.</p>
<figure>
  <img src="/media/magefan_blog/tesup-south-africa-gauteng-sandton-road.jpg" alt="A multi-lane road running through Sandton, Johannesburg, Gauteng, at sunset"/>
  <p>Sandton, Johannesburg &mdash; the same province, about twenty kilometres from Kempton Park.</p>
</figure>
<p>Altitude matters to a turbine, and not in your favour. Air at 1,600&nbsp;m is roughly 15% less dense than at sea level, and the power in the wind is directly proportional to air density. The same wind speed on the Highveld therefore carries about 15% less energy than it would on the coast. Any output figure you read anywhere &mdash; ours included &mdash; is quoted at sea-level density unless it says otherwise. It is a small correction, but it is the sort of thing you would rather hear from us now than work out for yourself later.</p>
<p>Thin air costs you about 15% of the energy in the same wind. Nobody puts that on a spec sheet.</p>
<h2>What is actually in a TESUP motor</h2>
<p>The generator is the part that decides whether a small turbine lasts. Ours is rated 15&nbsp;kW continuous &mdash; considerably more capacity than the machine is ever asked to deliver, which is deliberate, because headroom is what stops a generator cooking itself on the gusts. Inside it: a 24-magnet rotor running NdFeB N42 magnets, four kilograms of pure copper winding, and a silicon-steel laminated stator core rather than a cheap casting that overheats.</p>
<p>The details that photograph badly are the ones that matter. Skewed magnet mounting cuts cogging torque by around 80%, which is what lets a rotor start in light air instead of standing still. The winding uses Class 200&nbsp;&deg;C enamelled wire to IEC&nbsp;60317-13 &mdash; the insulation grade used in industrial servomotors and EV drivetrains. Machining is held to &plusmn;0.05&nbsp;mm. All of it comes out of our own European factories, where we make over 270&nbsp;components in house.</p>
<figure>
  <img src="/media/magefan_blog/tesup-south-africa-n1-highway.jpg" alt="The N1 highway running to the horizon under a blue South African sky"/>
  <p>The N1 &mdash; the road that carries most of what South Africa moves.</p>
</figure>
<h2>What a complete machine costs here</h2>
<p>A generator on its own is not a wind turbine. Here is every line of a working one, at the prices on this store as this is published.</p>
<table>
  <tr>
    <td>Magnum generator <span>&mdash; 15&nbsp;kW motor, 12&nbsp;kW peak</span></td>
    <td><strong>NZ$649</strong> <span>NZ$1,899</span></td>
  </tr>
  <tr>
    <td>Blade set <span>&mdash; carbon fibre composite, swappable</span></td>
    <td><strong>NZ$799</strong></td>
  </tr>
  <tr>
    <td>Charge controller <span>&mdash; sets the voltage limit, brakes the rotor in a storm</span></td>
    <td><strong>NZ$499</strong></td>
  </tr>
  <tr>
    <td>A complete, working machine</td>
    <td>NZ$1,947</td>
  </tr>
</table>
<p>That is roughly NZ$162 for each kilowatt of peak output, or about NZ$512 per kilowatt of the rated figure. What it does not buy is a mast, a foundation, cabling, batteries, an inverter, or the electrical work and permissions that apply where you are. None of that is hidden &mdash; it is simply site-specific, and anyone quoting you one all-in number has not seen your site.</p>
<h2>Before you buy anything: measure your wind</h2>
<figure>
  <img src="/media/magefan_blog/tesup-south-africa-highveld-sunrise.jpg" alt="Sunrise over open grassland in rural South Africa"/>
  <p>Sunrise over open country. Two sites a street apart can differ by a factor of two.</p>
</figure>
<p>Every number above is worthless without one we cannot supply: the wind at your address. Power goes with the cube of wind speed, so a modest difference in site is an enormous difference in output &mdash; and on the Highveld you have that 15% density correction sitting on top. An <a href="https://tesup.com/nz/tesup-anemometer-precise-wind-speed-measurement.html">anemometer</a> costs a fraction of a turbine and settles the question inside a season.</p>
<p>Then put your own measurements into the calculator on the <a href="https://tesup.com/nz/tesup-horizontal-wind-turbines-for-homes.html">Magnum page</a> &mdash; your wind, your tariff, your roof or your yard. For some of you it will say the numbers work comfortably. For others it will say a turbine is the wrong purchase at your address, and we would far rather it told you that before you bought one than after.</p>
<p>Our thanks to Africa Truck Stop for the order. Prices are those on this store on the day of publication and are checkable on the product page at any time. If you are weighing this up wherever you are, measure first &mdash; and then hold us to every figure above.</p>
]]></description>
              <pubDate>Wed, 12 Aug 2026 02:38:09 +0000</pubDate>
           </item>
    </channel>
</rss>
